Empowering the Future with Intelligent & Safe Power Distribution

Recently, the 110kV main substation project of China Resources High-quality Basalt New Material Base, undertaken by Huatech, achieved a crucial milestone — the intelligent switchgear system was successfully commissioned in one go.

 

This milestone marks another large-scale application of Huatech’s self-developed full-stack intelligent switchgear solution within China Resources Group. To date, nearly 1,000 sets of Huatech intelligent products have been put into operation across China Resources’ industrial sectors, delivering safe, reliable and smart power support for its diversified industrial layout.

 

Powered by technological innovation, the project has built a new-generation power distribution system that can think and diagnose. Breaking the limitations of traditional power distribution equipment, the intelligent switchgear integrates status perception, intelligent control, remote linkage, video visualization and expert diagnosis. Deeply enabled by IoT, sensing technology, video monitoring and intelligent expert diagnosis system, every switchgear is equipped with an exclusive "smart brain".

 

Circuit Breaker Mechanical Characteristic Monitoring Equipped with a "health tracker" for core equipment. It real-time monitors closing/opening time, stroke, speed and other mechanical parameters, predicts potential hidden risks such as mechanism jamming and wear through trend analysis, and transforms passive emergency maintenance into active early warning.

 

Passive Wireless Temperature Monitoring Eliminates overheating hidden dangers thoroughly. It conducts real-time wireless temperature measurement on key heating points such as contacts and cable joints, and triggers immediate alarms for abnormal temperature rise to eliminate thermal faults at an early stage.

 

Trolley Motor Control + Video Linkage One-click operation with synchronized live view. The background enables electric switching of the trolley with one click, and the system automatically links built-in high-definition cameras to transmit real-time video, creating an immersive remote operation experience and avoiding position misjudgment.

 

Earthing Switch Motor Control + Video Linkage Safe and visual earthing operation. Motorized control of the earthing switch is deeply linked with video surveillance. Every earthing operation is double verified by video, building a visual safety barrier for maintenance work.

 

Built-in Cabinet Video Monitoring Real-time clear view of internal conditions. Each intelligent switchgear is equipped with a mini HD camera, allowing operation and maintenance staff to remotely check equipment status, isolator positions and foreign objects without opening the cabinet door, improving efficiency while ensuring safety.

 

Intelligent Temperature & Humidity Monitoring Creates an optimal operating environment for switchgears. The system real-time monitors cabinet temperature and humidity, and automatically adjusts heaters and fans to maintain the best operating conditions, effectively preventing condensation and corrosion.

 

Different from single-point monitoring, the project is fully equipped with the iEDS system. It integrates all monitoring data including mechanical characteristics, temperature, video and environmental parameters. With built-in expert rules and trend analysis models, it realizes:

The successful commissioning of the 110kV main substation fully proves the outstanding advantages of Huatech’s intelligent switchgear solution in large-scale continuous industrial production:

✅ Smarter O&M: Online monitoring + expert diagnosis + active early warning
✅ Safer operation: Video linkage + remote electric control to avoid misoperation and electric shock risks
✅ Higher management efficiency: Data integration, visualized management and one-click report output
✅ Uninterrupted production: Fault prediction and rapid response to ensure zero production downtime
✅ Advanced maintenance mode: Proactive predictive maintenance reduces unplanned outages by 60%
✅ Cost-effective O&M: Remote intelligent operation cuts manpower input by 50%; full-lifecycle refined management extends equipment service life by 30%

 

The one-time successful commissioning is a solid testimony to Huatech’s strong technical strength, as well as a vivid practice of applying intelligent power distribution technology to industrial scenarios. Moving forward, Huatech will continue to provide high-reliability and digital power solutions, empowering China Resources Group to build benchmark projects for smart manufacturing and smart energy.

 

Embracing the future with intelligence and innovation, Huatech will keep pursuing technological breakthroughs, and provide solid guarantees for safe, efficient and intelligent power consumption for customers across all industries.